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Genius Prime

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Accurl® Genius Prime Press Brake. When you buy from Accurl, quality comes standard.
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  • Delem DA58T CNC Control Unit
  • DSP Laser Safety System
  • Accurl Backguage System
  • Foot Pedals
  • Accurl Quick Clamp System
  • CNC Clever Crowning
  • Front Material Supports
  • New Hybrid Eco-function
  • Comes In Any Color

 

Genius Prime: The Best 3-4 Axis Press Brake

The Genius Prime press brake combines the Accurl’s tradition of quality with technology looking to the future. This press break can increase working speeds, precision or results, while saving on energy costs. What’s more, its user-friendly 2D graphical control unit simulates bending sequences and collision points for results that you can depend on. The Genius Prime has increased the capabilities of the Genius series with the use of hybrid servo driven back gauge, DELEM DA53T or DA58T controller, embedded DSP Laser Safety System,  and more. The Genius Prime press brake delivers on all fronts for a machine tool that has the capabilities to cut costs, increase production, and increase safety.

When you invest in a Accurl Genius Prime press brake, you are guaranteed a reliable piece of machinery that will provide you numerous advantages including cut costs, precision, and repeatable quality results.

Accurl & Moore Machine Tools

When you are shopping around for the next machine for your shop, you don’t need to look any further. When you shop with us, you are guaranteed not only a high-quality product, but also a customer service experience that will exceed your expectations. We are industry professionals with years of experience to help you find the right machine for your needs. What’s more, we offer financing options to make having the machine that you need within your budget.

With over 20 years in the industry, we sell and service machines from New York to Alaska to California. 

If you want to buy the best product from the best company, then you are in the right place. Contact us today!

Accurl Hybrid System Energy Savings

Maximum Stamina

Lower Energy Consumption

Faster & More Efficient

More Laser-On-Time

Accurl is the industry standard for quality. However, what does that specifically mean?

  • DELEM DA-58T CNC control unit with 2D graphics
  • 4+1 axis CNC
  • Y1, Y2 precision ram positioning
  • Standard BGA-2 for X, R, (manual) Z1, Z2-axis ( X=31.5 inch, R= 7.8 inch)
  • DELEM offline bending software, Profile TL
  • ACCURL PRO CNC motorized wave crowning
  • Large trio of value
  • Large open height
  • Large stroke
  • Large throat depth
  • HOERBIGER hydraulic valve block, pump and valves
  • High Siemens efficiency motor-class IE3
  • Hybrid ECO Function for energy-saving drive
  • Rear cover: Safety barriers (Category IV)
  • Sheet metal frontal supports
  • Front and rear lighting
  • Industry 4.0 of Productivity Monitor (software version V3.5.3)
  • CE Norms: OEM Embedded Lazersafe Systems PCSS A0 + LZS-2 Block Laser (Category IV)

Robust Construction

Accurl machines are made to last the test of time and the stress of hours upon hours of continuous work. The steel frames of our machines undergo annealing at over 600 degrees to relieve stress.

  • Stable base and stiff frame
  • Deformation stimulation made by CAE
  • Stress points analysis
  • High-tech boring machines provide extreme precision parts

Sturdy design for reliable production and usage.

Delem DA53T/DA58T CNC Control Unit: Powerful Control

Delem is recognized as an industry leader in CNC control panels not only for their efficiency, but also their high-quality design and construction. With a Delem control unit, you can harness the full-power and ability of the Accurl Genius Prime press brake.

  • 15” high resolution color TFT (touch screen control)
  • 2D graphical touch screen programming mode
  • 2D visualisation in simulation and production
  • CNC Crowning Control/Bend Sequence Calculation
  • Visual tooling library
  • Tooling and parts library with 1 gb storage
  • Automatically optimizes for best bend sequence and identification with collision detection

Step Previewer

Bar with capability to scroll horizontally to see bending steps

Smart Draft

Generate 2D/3D workpieces through innovative drawing method

Simulation

Ability for real time animation

Hybrid Servo-Eco Function & System

Now more than ever it’s important to consider alternatives to power our machine tools — and with Accurl that doesn’t mean you sacrifice power, precision, or reliability. The Genius Prime is powered by the Hybrid Servo-Eco Function and system, which can provide energy savings in addition to the reduced maintenance costs that you already experience with Accurl machines.

  • 55% savings compared to a regular system
  • Reduction of oil quality needed
  • Positioning accuracy at target position you can count on
  • Servo pump drives energy savings depending on the cycle characteristics and rating

Accurl Genius Prime is leading the press brake industry into the future for greater savings and unbeatable quality.

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Ready For Industry 4.0: Move Into the Future

The future of the industry is digital, and Accurl is staying ahead of the curve with our ad-hoc software tools, allowing you to extract data and share it easily. Information that you have at your fingertips include bending programming, sensor information, production statistics, and more!

Fully utilize the power of on-demand data.

OEM Embedded DSP Laser Safe Safety System: Safety & Performance

The Genius Prime press brake is equipped with the DSP Laser Safety system. This system is category 4 compliant and meets rigorous international safety standards. The Laser Safe system will protect the operator while never impeding productivity. This system includes CLASS 1 Dual planar laser, a fast response time, and the monitoring of:

  • Stopping distance
  • Mute point

Also to note, high-speed bending of tray and box shapes can be utilized with Tray/Box Mode, and done so safely due to this high-performance safety system.

Never compromise safety or performance when you invest in an Accurl press brake.

IRIS Plus Angle Measurement System

Combined with the Lazer Safe System, with the Genius Press Brake you can enjoy a safety solution unlike any other that enhances productivity.

BendVisions: Angle Measurement

Enjoy real time angle measurement data that even provides information such as:

  • Inside and outside angles of material
  • Average angle
  • Material warp angle
  • Material spring back angle
  • Thickness grain direction
  • End of relaxation angle

Automatic Angle Measurement Control

Enjoy accuracy for the angle control process that automatically calculates spring back for each bend. This system also controls the bend depth through the use of the Live Angle Bending which makes it easy to achieve the correct angle. This device is a must-have for demanding bending applications.

Features:

  • Never have a collision with workpiece
  • Bend Speed management
  • Active Angle Control
  • Dynamic Angle Control
  • Spring Back Calculation
  • BendVision for angle measurement
  • BendVision for tool recognition and confirmation
  • Recommendable most optimal accuracy results (3.6 meters or less)
  • Different single V-‘s -openings (8 until 35 mm) and dies are applicable

Reach a whole new working level with a press brake that can be used as a total bending controller — any deviation of thickness, spring back, lamination, or material strength are automatically corrected during the bending process.

Accurl CNC Backgauge: Built for Precision

All of Accurl’s backgauges for their machines are engineered to be a solid structure. This is a key value proposition for Accurl machines as this provides absolute assurance for the best repetitiveness and a high level of precision.

5-Axis Specifications

Advantages of Laser Check Angle Measurement

Accurl utilizes Data M Engineering’s Laser Check system: it provides bend angle measurement and correction through the use of a laser and camera. Both a laser and camera are located on each side of the bending line and work together for ultimate precision and repetition:

  • The laser projects onto the sheet metal surface to be bent.
  • The camera detects the laser.
  • The bend angle is then determined by measuring the angle between the beam and camera.
  • Calculation of spring back plus force reduction is taken into account.
  • Automatic angle correction occurs.

Rear Thin Support For Backgauge: Reliable Positioning

With the SPA Thin support system, you can bend thinner sheets and rely on each to always be correctly positioned and guided. This system is installed in the fingers of the back gauge and can be activated with predefined bending. This enables the plate to slide until it lies adjacent to the back gauge. As a result, you can rely on:

  • Even the most delicate surfaces are protected by the back supports’ ball sliders and brush.
  • Load capacity: 30 kg per support.

CNC Bending Follower Supports AP1 + AP2: An Effective Accessory

These supports are controlled by the CNC and follow and support the sheet during the bending process. They consist of supports on the front of the machine, at the height of the bending line. With this effect accessory, you can experience these advantages:

  • Automatic bending follower support.
  • AP 1 - AP2 interpolated axes controlled by the CNC machine.
  • Bend up to 70 degrees.
  • 180 kg. per support load capacity.
  • Brush and support shaft dim 350x900 — up to 1200 mm.

WILA® New Standard Pro Clamping System: Increase Productivity

As the market leader, the WILA Tooling System can provide you reliable precision, quality, and flexibility that can ultimately increase your productivity. The changeover process becomes easier and safer with WILA’s state-of-the-art clamp system. Together with the Smart Tool Locator® (STL) you can enjoy ultimate efficiency in changing tools. You will also have:

  • A hydraulic power source
  • Quick clamping for Europe-style tooling
  • Loading with simple push-button
  • Maximum load head/shoulders 180 t/m
  • Premium is available

WILA® Smart Tool Locator®: For Optimum Press Brake Productivity

LEDs built-in to your machine indicate the right clamping position of your tooling during set-up; in production mode, it also indicates the active tool location. With STL, you can count on increased speed, precision, and flexibility that will provide significant effects to your overall production.

WILA® Pro Crowning and Holders System: Offset Deformations

The WILA system also provides advantages to the use of offset deformations of the beam while bending. This means the angle is constant along the entire plate length for the most precise bending. This means that you experience:

  • Tools that are easily reversible.
  • Advantages of hydraulic clamping.
  • Quick clamping for dies.

Standard

  • Tool slot CNC-Deephardened®.
  • Drive unit CNC, motor at one end.
  • Designed for press brakes with UPB-II hole pattern.

Optional

  • Smart Tool Locator® (STL).
  • Drive unit CNC; motor completely built-in.
  • WILA CNC crowning adjustment.